Product Description
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Permanent-Magnet Variable Frequency Screw Compressor |
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♦ Intelligent Touch-Screen Design |
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♦ Direct-driven |
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♦ Air Cooling |
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♦ Oil Filter |
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♦ Air Filter |
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♦ Stainless Steel |
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♦ Piping Design |
Product features
One shaft-type structure
1. Permanent magnet motor and air-end use the embedded integrated Shaft connecting structure, more compact, 100% transmission Efficiency.
2. No motor bearings, eliminating the motor bearing fault points. Different speeds, permanent magnet
motor with high efficiency, Remarkable energy-saving effect
1. At the rated speed point, permanent magnet motor efficiency is higher Than ordinary motors.
2. Under low motor speed, a permanent magnet motor can still keep high Motor efficiency. If the gas consumption is less, it still keeps extremely High efficiency. Compared with common frequency conversion
3: Motor, the motor efficiency appears obvious gap and the air Compressor has effective energy saving
It has an integrated structure, configuration of high-efficiency Permanent magnet motor, small size, saving space, and easy disassembly. Deploying an efficient permanent magnet variable frequency controller, it Small volume, low noise Can change the speed of the permanent magnet motor according to The exhaust volume, it will achieve lower operation noise than ordinary Ones.
4. Permanent magnet motor has high-performance NdFeB permanent Magnet, 120 º C without loss of excitation, and service life of over 15 Years.
5. Stator coil adopts special inverter corona resistant enameled wire. Insulation performance and longer service life.
6. Realizing soft start, the motor current will not exceed the full load Current during operation, and greatly reduce the impact on network Equipment, with no damage to electrical equipment.OSG-EZV series permanent magnet compressor Stable operation.
Energy-saving advantages:
a. Permanent magnet motor has high-performance NdFeB permanent Magnet, 120 º C without loss of excitation, and service life of over 15 Years.
b. Stator coil adopts special inverter corona resistant enameled wire. Insulation performance and longer service life.
c. Realizing soft start, the motor current will not exceed the full load Current during operation, and greatly reduce the impact on network Equipment, no damage to electrical equipment.OSG-EZV series permanent magnet compressor
Energy-saving advantages:
Condition energy saving
1: The permanent magnet motor remains high efficiency at low speeds, ensuring Obvious energy-saving advantages in small air volumes.
2: Frequency range from 0%-100% (common conversion from 60%-100%)
3: Compared with the fixed speed compressor, energy saving 22%-40%
4: Compared with the common inverter compressor, energy saving 5%-15%
5: System volume fluctuations larger, then energy-saving effect more obvious.
6: Energy saving system of unloading (inverter):
According to the stationary air compressors in gas consumption fluctuation, it has the unloading time, then the air compressor idling but also need 45% of the Electricity, but the permanent-magnet frequency air compressor will control for Inverter, no unloading and no waste. If the air compressor units become larger,
Energy saves more. Save the wasted electric energy by pressure control bandwidth (energy saving):
The fixed compressor must set a minimum control pressure for the 1Barg band (i. E. Air Compressor limits) to avoid the impact on the unit and the power grid. Several Machines must use together with a pressure gradient, more wide pressure, while the OSG permanent-magnet variable-frequency Air compressor series is inverter control, Unlimited stop, no need to set pressure, but a pressure point on the line. With the pressure Of each 0.14Barg bandwidth, the system can save energy by 1%.
Energy saving startup (inverter):
The Air compressor’s starting current is 3-6 times the rated current, the frequent Start will waste a lot of energy, and the frequency conversion type has no frequent Starting and stopping, but a soft start. The maximum current does not exceed the rated working current, no energy waste. At the same time also greatly reduce the impact on network equipment, and no damage to electrical equipment OSG company has obtained a compressor production license(certificate NO: XK06-571-0571), has obtained a quality system certificate, and a general machinery certificate. Product design, Manufacturing processes are strict in accordance with ISO9001: 2008 quality system standards
Permanent magnet motor
Synchronous motor with permanent magnet and frequency
converter without any bearing, elastic coupling, or sealing washer.
Eliminate wear, leakage, and replacement.
Variable speed drive
Variable capacity, controlled cost.
The life cycle cost of the compressor can be reduced by 22% on
average.
State-of-the-art screw components
The material of the rotor is special steel.
Advanced wear-resistant bearings.
The rotating screw comes standard with oversized to achieve the
highest efficiency.
Intelligent controller
Increased reliability: durable keyboard, user-friendly, multilingual
user interface.
Improved ease of use: an intuitive navigation system with main
operation conditions include warning indications, maintenance
scheduling etc.
ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3. Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CHINAMFG or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start ordering with your factory?
A: First, leave us an inquiry and advise which item you’re interested in, and then we will contact you within 24 hours. You’re so kind if provide all the detailed information, will be better for us to know exactly what you need.
Q: What is your MOQ?
A: Different products have different MOQs, most are 1 set.
Q: What are your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you have a trading company or a real factory?
A: We are a 100% factory; we are located in ZheJiang city, China.
| After-sales Service: | Online Support |
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| Warranty: | 1 Years |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-12-02
China Standard Industrial Silent Stationary Rotary Screw Air Compressor (with 15kw Electric Fixed Speed IP54 Motor and 20HP 7bar to 13bar High-Performance Air End) lowes air compressor
Product Description
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Power Frequency Direct drive screw air compressor |
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♦ Intelligent Touch-Screen Design |
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♦ Direct Driver |
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♦ Oil Gas Separator |
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♦ Oil Filter |
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♦ Air Filter |
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♦ Stainless Steel |
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♦ Piping Design |
Advantages
- High efficiency: Jinjing air compressors use a rotary screw design, which is 1 of the most efficient types of air compressors available. This means that they use less energy to produce the same amount of compressed air as other types of air compressors, which can save you money on your energy bills.
- Long lifespan: Jinjing air compressors are built to last. They are made with high-quality materials and components, and they are designed to withstand the rigors of everyday use. This means that you can expect your CHINAMFG air compressor to last for many years to come.
- Reliable performance: Jinjing air compressors are known for their reliable performance. They are designed to operate smoothly and efficiently, even under demanding conditions. This means that you can count on your CHINAMFG air compressor to deliver the compressed air you need when you need it.
- Easy maintenance: Jinjing air compressors are easy to maintain. They have a simple design that makes it easy to access and service the key components. This means that you can keep your CHINAMFG air compressor in top condition with minimal effort.
- Warranty: Jinjing air compressors come with a comprehensive warranty. This means that you are protected against any defects in materials or workmanship for a specified period of time. This gives you peace of mind knowing that you are covered if something goes wrong with your air compressor.
Overall, CHINAMFG brand fixed-speed rotary screw air compressors offer a number of advantages that make them a good choice for a variety of applications. If you are looking for an efficient, reliable, and easy-to-maintain air compressor, CHINAMFG is a good brand to consider.
Flexible Coupling
Imported coupling, excellent material selection, wear resistance, anti-aging ability, elastic coupling, tight no clearance, no wrong tooth risk, plum CHINAMFG multi-head, 100000 high strength impact resistance tests to ensure stability and durability.
Control Panel
Real-time observation of the compressor operation status:Host, fans, exhaust gas temperature, exhaust pressure,power output, total electricityconsumption, fault messages, 24-hour customer service line.
Multifunction Design: Data curve, parameter settings,device information, data query.
Air Filter
High-quality filte,filter the dirts in the air reliably,dust particles can be controlled below 0.3 micron,filtering accuracy up to 99.99%.
| Model | Pressure (mpa) |
Displacement (m³/min) |
Power (kw) |
Dimension (mm) |
Weight (kg) |
Outlet Size |
| FSS-0.7/7.5 | 0.7 | 1.20 | 7.5 | 815*700*855 | 450 | G3/4″ |
| FSS-0.8/7.5 | 0.8 | 1.10 | ||||
| FSS-1.0/7.5 | 1.0 | 0.95 | ||||
| FSS-1.3/7.5 | 1.3 | 0.80 | ||||
| FSS-0.7/11 | 0.7 | 1.70 | 11 | 1000*750*1120 | 500 | G1″ |
| FSS-0.8/11 | 0.8 | 1.60 | ||||
| FSS-1.0/11 | 1.0 | 1.40 | ||||
| FSS-1.3/11 | 1.3 | 1.20 | ||||
| FSS-0.7/15 | 0.7 | 2.40 | 15 | 800*950*1100 | 560 | G1″ |
| FSS-0.8/15 | 0.8 | 2.20 | ||||
| FSS-1.0/15 | 1.0 | 2.00 | ||||
| FSS-1.3/15 | 1.3 | 1.70 | ||||
| FSS-0.7/18.5 | 0.7 | 3.10 | 18.5 | 900*1150*1260 | 580 | Rp1-1/4″ |
| FSS-0.8/18.5 | 0.8 | 2.90 | ||||
| FSS-1.0/18.5 | 1.0 | 2.70 | ||||
| FSS-1.3/18.5 | 1.3 | 2.20 | ||||
| FSS-0.7/22 | 0.7 | 3.80 | 22 | 1014*800*1200 | 620 | Rp1 1/4″ |
| FSS-0.8/22 | 0.8 | 3.50 | ||||
| FSS-1.0/22 | 1.0 | 3.20 | ||||
| FSS-1.3/22 | 1.3 | 2.90 | ||||
| FSS-0.7/30 | 0.7 | 5.20 | 30 | 900*1150*1260 | 980 | Rp1 1/4″ |
| FSS-0.8/30 | 0.8 | 5.00 | ||||
| FSS-1.0/30 | 1.0 | 4.30 | ||||
| FSS-1.3/30 | 1.3 | 3.70 | ||||
| FSS-0.7/37 | 0.7 | 6.40 | 37 | 1550*980*1360 | 1571 | Rp1 1/2″ |
| FSS-0.8/37 | 0.8 | 6.10 | ||||
| FSS-1.0/37 | 1.0 | 5.70 | ||||
| FSS-1.3/37 | 1.3 | 5.00 | ||||
| FSS-0.7/45 | 0.7 | 8.00 | 45 | 1680*1050*1395 | 1085 | Rp1 1/2″ |
| FSS-0.8/45 | 0.8 | 7.70 | ||||
| FSS-1.0/45 | 1.0 | 7.00 | ||||
| FSS-1.3/45 | 1.3 | 5.80 | ||||
| FSS-0.7/55 | 0.7 | 10.50 | 55 | 1800*1250*1600 | 2200 | Rp2″ |
| FSS-0.8/55 | 0.8 | 9.80 | ||||
| FSS-1.0/55 | 1.0 | 8.70 | ||||
| FSS-1.3/55 | 1.3 | 7.60 | ||||
| FSS-0.7/75 | 0.7 | 13.60 | 75 | 2571*1250*1650 | 2300 | Rp2″ |
| FSS-0.8/75 | 0.8 | 13.30 | ||||
| FSS-1.0/75 | 1.0 | 11.60 | ||||
| FSS-1.3/75 | 1.3 | 9.80 | ||||
| FSS-0.7/90 | 0.7 | 16.30 | 90 | 2571*1250*1650 | 2800 | Rp2″ |
| FSS-0.8/90 | 0.8 | 16.00 | ||||
| FSS-1.0/90 | 1.0 | 14.60 | ||||
| FSS-1.3/90 | 1.3 | 12.30 | ||||
| FSS-0.7/110 | 0.7 | 20.30 | 110 | 2500*1600*1800 | 4000 | DN65 |
| FSS-0.8/110 | 0.8 | 19.40 | ||||
| FSS-1.0/110 | 1.0 | 17.30 | ||||
| FSS-1.3/110 | 1.3 | 14.60 | ||||
| FSS-0.7/132 | 0.7 | 24.00 | 132 | 2500*1600*1800 | 4500 | DN65 |
| FSS-0.8/132 | 0.8 | 23.00 | ||||
| FSS-1.0/132 | 1.0 | 20.00 | ||||
| FSS-1.3/132 | 1.3 | 18.00 | ||||
| FSS-0.7/160 | 0.7 | 28.00 | 160 | 2500*1600*1800 | 4800 | DN65 |
| FSS-0.8/160 | 0.8 | 26.50 | ||||
| FSS-1.0/160 | 1.0 | 22.50 | ||||
| FSS-1.3/160 | 1.3 | 20.10 | ||||
| FSS-0.7/185 | 0.7 | 32.50 | 185 | 2770*2050*2200 | 5200 | DN65 |
| FSS-0.8/185 | 0.8 | 31.00 | ||||
| FSS-1.0/185 | 1.0 | 28.00 | ||||
| FSS-1.3/185 | 1.3 | 25.10 | ||||
| FSS-0.7/200 | 0.7 | 35.00 | 200 | 2850*1850*1950 | 5800 | DN80 |
| FSS-0.8/200 | 0.8 | 34.00 | ||||
| FSS-1.0/200 | 1.0 | 32.00 | ||||
| FSS-1.3/200 | 1.3 | 26.50 | ||||
| FSS-0.7/220 | 0.7 | 40.00 | 220 | 2850*1850*1950 | 5900 | DN80 |
| FSS-0.8/220 | 0.8 | 36.80 | ||||
| FSS-1.0/220 | 1.0 | 32.20 | ||||
| FSS-1.3/220 | 1.3 | 28.50 | ||||
| FSS-0.7/250 | 0.7 | 43.50 | 250 | 2850*1850*1950 | 6600 | DN100 |
| FSS-0.8/250 | 0.8 | 42.00 | ||||
| FSS-1.0/250 | 1.0 | 38.10 | ||||
| FSS-1.3/250 | 1.3 | 34.60 | ||||
| FSS-0.7/315 | 0.7 | 50.80 | 315 | 5571*2210*2130 | 8000 | DN125 |
| FSS-0.8/315 | 0.8 | 48.20 | ||||
| FSS-1.0/315 | 1.0 | 42.60 | ||||
| FSS-1.3/315 | 1.3 | 39.80 | ||||
| FSS-0.7/355 | 0.7 | 60.00 | 355 | 5200*2500*2130 | 8500 | DN125 |
| FSS-0.8/355 | 0.8 | 57.00 | ||||
| FSS-1.0/355 | 1.0 | 50.00 | ||||
| FSS-1.3/355 | 1.3 | 45.00 |
ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CHINAMFG or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Years |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 1138/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-11-09